Kiln Building In Ten Steps

The kiln was built in spring 2005 with the help of fellow potter Mark Bristowe.
The chamber has a capacity of sixty-four cubic feet.

 
1
A concrete slab was cast on the floor to create a level surface, on top of which were placed insulation bricks. These were then covered with a layer of sand, then kiln shelves to ensure adequate insulation in the floor.
2
The fireboxes were built on top of the base using five hundred dense firebricks with a sand and china clay mortar
3
The chamber was entirely dry laid using five hundred High Temperature Insulation bricks.
4
A former made of timber was placed on top of the chamber walls to support the sprung arch.
5
Bricks were laid on the former using sand and china clay mortar.
6
A structure of steel tie-bars was constructed around the kiln to hold everything in position by local metal sculptor Steve Jones, the former was then removed from the arch.
7
Ceramic fibre insulation blanket was fixed to the chamber with chicken wire
8
The chamber was covered with a mixture of clay and vermiculite for additional insulation
9
John the Drums dry laid the chimney with common house bricks.
10
Job done!

 

 

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